Advanced Process Equipment & Thermal Engineering

Custom industrial reactors, thermal heat exchangers, and chemical separation systems.

Strategic Expansion

Process Engineering meets Manufacturing Excellence

To address the evolving needs of the process industries, MADECON has established a dedicated Process Equipment Division, combining advanced process engineering with over 50 years of heavy mechanical manufacturing expertise. This integrated approach enables us to deliver innovative, reliable, and high-performance process equipment for the chemical, pharmaceutical, API, and allied specialty industries.

Custom Process Equipment

Reactors, Heat Exchangers, Pressure Vessels, Dryers & Filters

We design and manufacture high-performance custom process equipment, including Industrial Reactors, shell & tube Heat Exchangers, Pressure Vessels, and specialized industrial Dryers & Filters. Every solution is engineered for reliability, operational efficiency, and long service life, in compliance with applicable international standards.

Engineering Excellence

Advanced Metallurgy & Standards Compliance

Leveraging MADECON's expertise in heavy fabrication, we manufacture high-integrity process equipment in Duplex Stainless Steel, Inconel, Hastelloy, Haynes alloys, and Aluminium Bronze, supported by qualified welding procedures and radiographic (X-ray) quality assurance. Our engineering and manufacturing practices comply with internationally recognized standards, including ASME Section VIII, TEMA, and other applicable industry codes, ensuring safety, reliability, and performance for demanding process applications.

Future-Ready Engineering

Smart Pilot Reactor Platform

Our flagship Smart Pilot Reactor Platform is a modular, IIoT-enabled system designed to accelerate process development, scale-up, and technology transfer for specialty chemicals, pharmaceutical APIs, and advanced process industries.

Key Features:

  • ✔️ Modular SS316L pilot reactor systems
  • ✔️ Intelligent PLC/SCADA automation with recipe management
  • ✔️ Real-time data acquisition, analytics, and remote monitoring
  • ✔️ Flexible, scalable, and GMP-ready design
  • ✔️ AI-ready architecture for future process optimization

Innovation Roadmap:

Leveraging our expertise in advanced process equipment, we are actively expanding into Printed Circuit Heat Exchangers (PCHEs) for high-performance thermal applications, hydrogen-compatible process systems, and sustainable manufacturing solutions.

Exotic Metallurgy Welding at MADECON

X-Ray Quality Exotic Metallurgy Fabrication — Precision GTAW on specialized Incoloy alloy shells.

Metallurgical Capabilities

  • Welding Class: ASME Section IX (X-Ray Quality)
  • Exotic Alloys: Inconel 625/825, Haynes, Duplex
  • Thermal Ratings: Up to 1150°C applications
  • Testing Standards: Radiography, Hydro, Dye-Penetrant
  • Design Software: PV Elite, HTRI, ANSYS
Upload Drawing Package