Parametric Modeling & Metrological Reconstruction

Geometric dimensioning, physical-to-digital part mapping, and structural verification.

Parametric Reconstruction

Physical-to-Digital Precision Mapping

At MADECON, we bridge the gap between worn physical machinery and precise digital models. Our parametric CAD reconstruction utilizes advanced laser surface scanning, coordinate metrological verification, and coordinate-measuring machine (CMM) diagnostics to map legacy components with sub-micron accuracy.

By reconstructing geometry from physical samples, we enable rapid fabrication of exact replacement parts, bypassing the need for original manufacturing blueprints.

Gearbox Profiling & Optimization

Custom Gearbox Design & Adjustments

We specialize in custom gearbox design and legacy gearbox profiling. If an industrial gearbox requires gear ratio adjustments, load stress enhancements, or material upgrades, our engineering team re-designs internal profiles, validating load stress using finite element analysis (FEA) and dynamic simulation software before physical cutting.

GD&T Rigor

Geometric Dimensioning & Tolerancing

Our designs are governed under strict Geometric Dimensioning and Tolerancing (GD&T) standards. This ensures that every gear mesh, bearing bore, and shaft alignment is fully tolerance-matched for climate-controlled assembly and vibration-free operation under extreme industrial load.

In-House CAD and Design at MADECON

In-House Parametric Architecture — Comprehensive finite element analysis and structural design optimization.

CAD Capabilities

  • Reconstruction Accuracy: Within 5 Microns
  • Scanning Formats: STEP, IGES, Parasolid, DXF
  • Stress Simulation: ANSYS Dynamic FEA
  • Standards Compliance: ASME Y14.5 (GD&T)
  • Vault Security: Microsoft 365 AES-256
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