Heavy Reconditioning & Import Substitution

Complete mechanical restoration, machining, and protective surface rebuild of critical industrial equipment.

Mechanical Restoration

Primary Rehabilitation Hub

We serve as a primary mechanical restoration and process-equipment hub for India's largest complexes, reverse-engineering complex, and high speed, gear drives for compressors, agitator and conveyor drives, shafts, reboilers, and flaking drums to eliminate reliance on long-lead-time foreign imports.

By providing an end-to-end local pathway for physical refurbishment, we save critical process industries millions of dollars in downtime and foreign exchange outlays.

Import Substitution

Bypassing Long Foreign Lead Times

When foreign OEMs cite 12-month delivery schedules for critical replacement gearboxes or heavy shafts, MADECON intervenes. Utilizing our 50-year archive of gear design data and our Integrated Manufacturing Model, we fabricate or rebuild components locally to match or exceed the original technical specifications.

Refurbishment Engineering

Complete Overhaul Sequences

Every heavy overhauling project follows a strict engineering sequence: complete teardown, chemical cleaning, non-destructive crack detection (MPI/UT), geometric inspection, component-level dimensional reconstruction, and re-machining. Rotational assemblies are dynamically balanced and run-tested under full lubrication before delivery.

Heavy Reconditioning at MADECON

Heavy Mechanical Asset Overhauling — Advanced reverse engineering to factory OEM tolerances.

Overhaul Services

  • Gearbox Refurbishment: Any make (SIEMENS, David Brown, etc.)
  • Shaft Reconstruction: Up to 6 meters length
  • Heavy Boring Capacity: Up to 40 Tons single piece
  • Non-Destructive Testing: Magnetic Particle, Ultrasonic
  • Verification Audits: Vibration & thermal footprinting
Upload Drawing Package